How is robotics evolving to impact the automotive manufacturing industry?

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The world of automotive manufacturing has seen significant changes over the years. Robotics and automation are slowly refining industries to the point where they can streamline operations, increase production efficiency, and this will naturally improve the bottom line for the entire industry.

When it comes to automotive manufacturing, there are a number of exciting components that are at your fingertips. Due to a growing demand for electric cars, hyper-personalization and self-driving, it is only natural for the manufacturing industry to take notice and implement a number of automation and robotics practices.

Let’s show a few that will make a huge difference in the future.

HRC and Prototyping

Prototyping is the most critical step in the production process, and a digital simulation can help form a first prototype. HRC (human-robot collaboration/cooperation) will make a huge difference in the next phase of the industry as it will combine the work of humans and robots.

The great thing about human-robot collaboration is that human power will always win. It’s a common misconception that the robotic aspect of the industry is going to make human help redundant.

The thing is, HRC ensures that human error is significantly minimized due to the ability to fine-tune every tiny part of the process.

In a vehicle like a Ford Mustang, Ford F150 Ecoboost performance parts are such tiny components that will make a huge difference, which for something so tiny is essential during the design and prototyping phase.

It will allow the addition of materials and vehicle parts to increase accuracy for the vehicle and builder.

Artificial intelligence

The size of the automation market is expected to grow exponentially to double its size, around $27 billion by 2025.

AI is essential, as we have seen in many other aspects of the digital industry, and in the automotive industry we will see how AI plays in a number of different tasks, for example, the phase design and production, and even in service works such as predictive maintenance.

Since AI is used to power driver assistance technology in autonomous vehicles, AI is having a significant impact on the entire industry. This also includes automated order fulfillment, which is accomplished by supporting tasks that require little or no human intervention or programming.

It can also be used in data collection and customer service, but factory-level smart automation will grow exponentially through car assembly, collaborative apps and more.

Robotic Process Automation (RPA)

RPA in a factory environment can position automation for significant future growth. RPA involves software automating a number of rule-based tasks that are usually tied to business processes, and can reduce a variety of time-consuming and labor-intensive tasks. This can be used to speed up freight or inventory management, and even order processing.

In the automotive industry, there are a huge number of components that can benefit from streamlining, especially when we’re talking about how humans aren’t able to track every component.

Human error is common and we cannot completely eliminate it, but minimizing it where we can is essential. RPA is an essential addition to any manufacturing environment as it will drive future growth, while making the more intense aspects of the role less challenging for humans.

When you go back 20 years, a tiny task that had to be done hundreds of times during the day naturally increased the likelihood of human error.

In the manufacturing environment, a small mistake was costly, not just for that area of ​​the factory, but potentially for the entire manufacturing chain. Robotic process automation will have a huge impact on almost every field.

Agile manufacturing

Agile manufacturing is an essential component that provides solutions and a fresh perspective. Due to changing customer demands, agile manufacturing can emphasize change across the entire supply chain. It also allows new businesses to enter the market.

Automotive manufacturing is a notoriously difficult field to break into and requires a long gestation period for any new venture.

New automotive startups can open brand new production facilities capable of implementing agile automotive manufacturing at their core.

With the opening of a variety of different agile car manufacturing centers that aim to spearhead an independent approach to manufacturing, this is shaking up the old guard, ensuring they utilize the critical aspects of the introduction of agile manufacturing in the present and the future.

Agile manufacturing has a number of advantages, including less reliance on traditional manufacturing lines, allowing great flexibility at assembly stations, and can be highly customized without affecting the entire chain. Manufacturing.

However, while agile manufacturing is still a pipe dream for many, it is seen that the goal for many organizations is to reduce reliance on the integrated approach to factory lines, which will bring about significant change, but it will take some time before it is fully implemented in the current environment.

A Breakthrough in Automated Guided Vehicles (AGVs)

AGVs are already used to transport materials such as heavy objects in large production areas. They use 3D map technology to navigate and enjoy manufacturing environments using precise control.

As automakers seek to improve their products, this will also mean an increase in the number of AGVs to meet the demands of the factory line. Global AGV markets themselves are expected to grow 10.8% by 2026 and will undoubtedly impact a variety of industries beyond automotive manufacturing.

Automation and robotics are two sides of the same coin, and in the world of automotive manufacturing, it is clear that there will be a major shift in the way robotics seeps into all aspects of our lives.

Robotics are used to park cars and it is clear that automotive manufacturing as a whole will see some, if not all, of these components integrated to ensure that automotive manufacturing, as an industry and as a way to retain competitiveness , will increase significantly in the future.

Main image by Torsten Dettlaff via Pexels

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